A--Laser Assisted Cold Spray Nozzle
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The U.S. Army RDECOM Contracting Center in Natick, MA plans to award a firm fixed price purchase order to the University of Michigan Dearborn to develop a laser-assisted cold spray nozzle designed to enhance the manufacturing process for bio-compatible composite coatings on custom implants. This contract focuses on the design and demonstration of a nozzle that integrates a laser coaxially to the cold spray process, aiming to reduce plastic strain during deposition and allow for higher hydroxyapatite (HAP) content in coatings without particle breakage. This advancement would address challenges previously observed in the ongoing On Demand Custom Body Implant and Prosthesis program, where coatings with over 50% HAP showed voids and broken particles, and in-vitro studies indicated higher corrosion due to plastic strain. The proposed nozzle development intends to eliminate the need for post-treatment to improve biocompatibility by enabling coatings with low plastic strain and higher HAP content, improving the in-vitro response of the implants. This contract, solicited under FAR 13.106-1(a)2(b), seeks to capitalize on the contractor’s prior success in cold spraying titanium and HAP composite coatings while advancing the technology to overcome its current limitations. Responses to this requirement were invited to determine if a competitive procurement might be conducted in the future, with interested parties encouraged to express their capability and interest by December 2, 2009.
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