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An Additively Manufactured, Leak-Proof NTO Swivel

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NASA-SBIR-154794SBIR / STTR

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Quadrus Advanced Manufacturing, LLC is developing the Additively manufactured Dexterous Leak-proof Interface (ADLI), a specialized mechanism designed for the safe and leak-free transfer of MON-3 storable hypergolic oxidizer. The design utilizes additively manufactured components and custom bellows made from AM 350 stainless steel, notably eliminating the need for seals or soft goods. Under solicitation NASA-SBIR-154794, the project is currently transitioning to a phase focused on manufacturing a full functional prototype and conducting critical testing, including helium leak tests and propellant flow and exposure testing with MON-3. The project involves close collaboration with NASA GRC and NASA KSC, where the prototype will undergo shock, vibration, and thermal-vacuum environment testing with direct support from Quadrus personnel. Key deliverables include the assembled prototype and quarterly progress reports containing all test data. The long-term objective is to integrate ADLI into orbital servicing missions, such as follow-ons to OSAM-1, and the Mars Sample Return flagship mission through the Jet Propulsion Laboratory. Additionally, the company intends to leverage existing relationships with commercial entities like Blue Origin and Virgin Orbit to establish commercial demand for the technology.

General Info

Quadrus is developing ADLI for NASA to enable leak-free hypergolic oxidizer transfer.

Documents

1

Z3.05-6476 Additively Manufactured Leak-Proof NTO Swivel Briefing Chart

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PhaseSolicitation
Posted

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Organization & Contact Information

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AgencyNational Aeronautics and Space Administration → NASA SBIR/STTR Program
Contacts5 people available
OfficeUSA
Office AddressUSA
Contacts
Joseph D SimsPrimary Point of Contact
Brian M NuferProject Manager
Joseph D SimsPrincipal Investigator
Jason L KesslerProgram Director
Carlos TorrezProgram Manager

Interested Companies (1)

Full Description

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Quadrus Advanced Manufacturing, LLC (QAM) is pleased to present this proposal to continue the development of an additively manufactured, highly dexterous mechanism that enables the safe, leak-free transfer of the storable hypergolic oxidizer (nitrogen tetroxide, NTO, with mixed oxides of nitrogen, MON). Our Additively manufactured Dexterous Leak-proof Interface (ADLI) prototype is nearly complete, so the next step is to expose it to shock/vibration and thermal-vacuum environments. The actual testing will be executed and funded directly by and to our NASA GRC and NASA KSC customers, but significant support is needed from QAM personnel, since we designed and manufactured ADLI.
Benefits: We will work to insert ADLI into planned orbital servicing missions, such as a future follow-on to NASA’s OSAM-1 (On-Orbit Servicing, Assembly and Manufacturing-1). Second, the Mars Sample Return has one mission architecture that places an empty launch vehicle on the Martian surface, then transfer propellants to it from a rover brought on a second flight. We plan to market ADLI to MSR architects at Jet Propulsion Laboratory (JPL) and Headquarters to help position ADLI for use in that flagship mission. First, we plan to extend the marketing and planning effort for ADLI to the commercial space community, which is aware of the tremendous market potential for reclaiming those satellites, so we will begin to use our existing contacts at Virgin Orbit and Blue Origin (we have additively manufactured components for both companies) to create a true commercial pull for ADLI.

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