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This Solicitation opportunity from Department Of Defense was posted on August 7, 2025. The submission period has ended. Browse the details below for market research, or find similar active opportunities.

BGA Workstation

Closed
W91RUS25QA022Federal

Contract Overview

Solicitation details, issuing organization, response deadlines, documents, and interested companies for this government contract opportunity.

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about 13 hours ago

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in 7 days

AI Contract Overview

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The contract involves procuring a BGA Workstation designed for precise PCB rework and assembly tasks, with a focus on high accuracy, advanced imaging, and temperature control capabilities. The system must operate on standard 120 VAC power, with adjustable heating elements including a top-side heater and bottom IR preheater capable of handling large, high-mass assemblies. It features multiple vacuum picks with high-precision linear bearings, optical sensors, and stepper motors that ensure placement accuracy within .0011 inches, supporting PCB sizes up to 24 inches square and component sizes from 1mm to 65mm. The workstation includes a robust PCB holding system with micrometer adjustments, support pins, and temperature monitoring tools such as pyrometers and thermocouples, enabling precise temperature ramping up to 328°C. Additionally, the system incorporates a high-definition optical alignment system with a 1080p camera and quad-field imaging for large component placement, along with a rotating camera arm for real-time process monitoring. It features an integrated, motorized optics housing, active cooling, and an intuitive Windows-compatible software interface with free upgrades. The workstation is equipped with a 24-inch adjustable monitor, USB 3.0 video inputs, removable component nests, flux dipping capabilities, and a vacuum wand with manual and automatic functions. Support services include onsite setup, operator training for up to twelve individuals, and a minimum one-year warranty, all intended to facilitate efficient, accurate, and reliable PCB rework operations at Fort Huachuca, under the Small Business Set-Aside program.

General Info

Procurement of a precision PCB rework station with dual heaters, optical alignment, and on-site training.

NAICS

811210 - Electronic and Precision Equipment Repair and Maintenance

Place of Performance

Fort Huachuca, AZ, 85613, USA

Set-Aside

SBA

Documents

1

Solicitation W91RUS25QA022 - BGA Workstation

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Organization & Contact Information

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AgencyDepartment Of Defense → W6QK Acc-Apg Cont Ct Software Sector
Contacts1 person available
OfficeFORT HUACHUCA, AZ, 85613-5000, USA
Office AddressFORT HUACHUCA, AZ, 85613-5000, USA

Full Description

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*Unit must be compatible with 120 VAC, 60 Hz at 2400 Watts maximum, and capable of operating from one 20 A circuit breaker. *Top-side heater (500 Watt min), Bottom-side IR Preheater (1000 Watt min) needs to be adjustable with multiple emitters capable of preheating large, high mass assemblies *Vacuum Pick must be counterweight balanced and utilize an optical sensor and precision high temperature linear ball bearings to ensure precise placement and pick up of parts from PCB. Multiple Vacuum Picks *Must be capable of precision placement of the reflow head and soft landing of components with .00011-inch placement accuracy. Stepper motor and position encoding must provide smooth, precise movement, with no drift, allowing for repeatable and accurate placement *To ensure proper placement accuracy and precise positioning stepper motors must meet 28?m (.0011") accuracy *Must incorporate adjustable/removable Board Support Beam; Plus, up to four stationary adjustable height support pins to prevent PCBs from sagging/warping during rework *Each profile zone must support a Maximum Target Temperature of 328 degrees C. (624 degrees F) *Must be equipped with a precision PCB Holder featuring micrometer X & Y adjustment, board holder arms that are spring loaded, with T-slots and movable clamps for both large and irregularly shaped boards that have non-uniform edges *Must support PCB Size up to 610mm x 610mm (24 x 24) *Must be able to accommodate a component Size of from 1mm Sq. to 65mm Sq. *Must have a non-contact Pyrometer and multiple thermocouple inputs that monitor and control the ramp-rate and temperature of the component by controlling top and bottom heaters throughout the reflow process. *Station must utilize a high-definition Optical Alignment System using a High Definition (1080p) color camera with up to 240X zoom, high intensity LEDs for shadow-free lighting of PCB and components. This system should not require routine calibration * Cam that allows the operator to watch the entire reflow process in real time to verify solder melt. The camera arm must rotate to provide a 180-degree view at a fixed distance, with minimal focus adjustment and ease of use. *An automatically controlled and motorized Optics Housing with retractable optics housing that protects the Vision Overlay System from dirt and contamination. *Must be capable of Quad-Field Imaging for large component alignment (including fine-pitch QFPs), allowing up to four opposite corners of a large component (and its pads) to be viewed under higher magnification *The system must operate on a single axis, including component pick-up, alignment, placement, reflow & active cooling are completed in a single axis, eliminating risk of component movement after placement and reflow *System must have an Auxiliary Cooling Fan to ensure adequate cooling of the PCB *System Software should be intuitive, user-friendly and Windows-compatible with free upgrades. *Video Monitor at least 24 flat panel monitor mounted on adjustable arm *Video Inputs must be USB 3.0 or later *Support a minimum of two (2) removable and adjustable Component Nests provided for perfect centering of components, in preparation for vacuum pick-up/placement, including a component holding system for parts under 5mm Sq. *Must have a Flux Dip Plate for automated flux dipping *Must include a Pik-Vac Vacuum Wand, with auto-off, supporting manual vacuum pick-up capability for handling SMDs. *Must come with a minimum of one year Warranty *Must include onsite set-up assistance and hands-on training using the Rework Station for up to twelve people.

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