Design and Assembly of Battery Systems for Medium- and Heavy-Duty Vehicles

This contract involves designing lithium-ion battery packs tailored for medium- and heavy-duty vehicles, with a focus on estimating the costs associated with assembling these packs from purchased cells. The work aims to develop detailed models for cell-to-pack and cell-to-system costs for two specific battery chemistries—NMC811-Graphite and LFP-Graphite—produced in a manufacturing plant capable of supporting 25,000 vehicle units annually. The project will deliver designs and cost estimates for three different battery energy capacities—100 kWh, 200 kWh, and 500 kWh—resulting in a total of six distinct designs, covering both chemistries across all energy levels. The designs are intended for vehicles operated in the USA and manufactured domestically, providing Argonne National Laboratory with comprehensive insights into cell, module, and pack configurations, as well as associated costs. The solicitation was issued by Argonne National Laboratory, a DOE contractor based in Lemont, Illinois, with a response deadline of May 13, 2025. The contract falls under NAICS code 541330, which pertains to engineering services, and is part of a broader effort to support advanced battery system development for transportation applications. Key contacts for the project include Jackie Arriaga and Parker Hawk, who can be reached via email or phone for further information. The work is expected to contribute significantly to understanding the economic and technical aspects of medium- and heavy-duty vehicle battery systems, supporting domestic manufacturing and deployment efforts.