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High Precision Specialized Waveguides for Extreme Temperatures

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DON26BZ04-NV067SBIR / STTR

Contract Overview

Solicitation details, issuing organization, response deadlines, documents, and interested companies for this government contract opportunity.

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The Navy is seeking the development of high-precision specialized waveguides capable of operating under extreme hypersonic environmental conditions where surface temperatures exceed 1,000 degrees Celsius. Traditional RF cables fail to maintain signal integrity and power delivery under such thermal stress, making waveguides the preferred solution due to their superior high-power transmission capabilities. The waveguides must perform reliably across a broad spectrum of RF frequencies, specifically targeting the X, Ku, K, and Ka bands, while accommodating the challenge of minimizing size at higher frequencies. The design must allow for complex and unique geometries without degrading signal performance, and any dielectric medium used—such as air—must exhibit permittivity near that of a vacuum to ensure minimal signal loss even at sustained high thermal loads. Materials must remain stable and efficient under prolonged exposure to extreme heat without compromising transmission quality. This solicitation is a total small business set-aside under the SBIR/STTR mandate, restricted to U.S.-owned and operated entities with fewer than 500 employees, classified under NAICS code 334290. Successful bidders must be capable of obtaining and maintaining a secret-level security clearance and a classified facility, as work in Phase II may involve classified information tied to national defense. Contractor personnel must comply with the National Industrial Security Program Operating Manual, and all classified materials must be safeguarded in accordance with Title 32, Part 2004.20 of the Code of Federal Regulations. Only companies that meet stringent U.S. ownership standards and can demonstrate compliance with DCSA security protocols will be eligible, with no foreign influence permitted unless explicitly mitigated and approved. The solicitation closes on July 22, 2026, with performance expected to advance critical capabilities for hypersonic platforms operating in the most demanding thermal environments.

General Info

U.S. small businesses develop hypersonic-grade RF waveguides for X-Ka bands under extreme heat, with secret clearance required.

Agency

Department of Defense → United States NavyView Agency

NAICS

334290 - Other Communications Equipment ManufacturingView NAICS

Place of Performance

Not specified

Set-Aside

SBA

Documents

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Timeline

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Organization & Contact Information

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AgencyDepartment of Defense → United States Navy
ContactsNo contacts available
OfficeUS
Organization / Agency
Department of Defense → United States Navy
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Office AddressUS
ContactsNo contact information available

Full Description

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The use of RF cables has difficulty meeting environmental conditions while maintaining signal integrity and power requirements. Hypersonic surface temperatures can exceed over 1,000-degree C. Waveguides provide high power transmission and might be easier to manage under extreme hypersonic conditions. The Navy seeks RF transmission that focuses on high frequency, is consistent performance across a vast range of extreme thermal temperatures, and provides long durations of high thermal loads. The ability to produce complex and unique shapes while maintaining signal performance is required. The development of these waveguides should address extreme hypersonic conditions. The RF frequencies are across a large spectrum for different antennas/capabilities, but waveguides become too large at lower frequencies. To be successful, the waveguides should target frequency bands of X, Ku, K, and Ka. Any dielectric medium may be used within the waveguide. A successful dielectric material would have a permittivity near that of a vacuum, such as air, to ensure low-loss transmission, specifically at extreme temperatures. Work produced in Phase II may become classified. Note: The prospective contractor(s) must be U.S. owned and operated with no foreign influence as defined by 32 U.S.C. § 2004.20 et seq., National Industrial Security Program Executive Agent and Operating Manual, unless acceptable mitigating procedures can and have been implemented and approved by the Defense Counterintelligence and Security Agency (DCSA) formerly Defense Security Service (DSS). The selected contractor must be able to acquire and maintain at least a secret-level facility and Personnel Security Clearances. This will allow contractor personnel to perform on advanced phases of this project as set forth by DCSA and SSP in order to gain access to classified information pertaining to the national defense of the United States and its allies; this will be an inherent requirement. The selected company will be required to safeguard classified material during the advanced phases of this contract IAW the National Industrial Security Program Operating Manual (NISPOM), which can be found at Title 32, Part 2004.20 of the Code of Federal Regulations.

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