Custom-Molded Helmet Liner Manufacturing

The contract entails the manufacture of custom-molded fiberglass helmet liners specifically designed for the HGU-55/P Thunderbird helmets used by military pilots. Each liner must be individually tailored to the unique anatomical specifications of the pilot to ensure optimal fit, comfort, and safety during flight operations. Integration of internal channels and mounting points for communication and oxygen delivery systems is required, ensuring full compatibility with existing aircraft life-support and radio equipment. The liners must meet rigorous military performance standards for durability, shock absorption, and weight efficiency under extreme operational conditions. This opportunity is structured as a subcontract under a Total Small Business Set-Aside, designated under NAICS code 339920 for other fabricated metal product manufacturing, and is issued by the Department of Defense through the FA4861 99 Cons Lgc office. Proposals are due by July 6, 2026, at 5:00 PM, with performance expected to take place at Nellis Air Force Base, Nevada. The set-aside status restricts eligibility to small business concerns as defined by the SBA, ensuring prioritization of small business participation in this defense-related production effort.