Summary of the Requirement Machine Manufacturer certified technician for preventive maintenance and emergency repairs are required for the following machinery: Manufacturer Model # Serial # LNS (DY30) QLS80 S2 27011901 LNS (SL-20) Q.L. SERVO S3 304090 Time Saver 4121-25-04 2392-07 Time Saver 3/5/4111 2348-08 Bystronic BYSTAR 3015 989.0.0759 Flow 020429-1 397250 Flow 6 x 12 30810838 Omax 120X L511508 Omax 60120 H511717 Haas VF-6SS 1076453 Haas SL-10T 66102 Haas TM-2 1050642 Haas TM-3P 1076113 Haas DS-30SSY 3090742 Haas TL-2 3079779 Haas SL-20LB 3080472 Haas (SL-10) Serv Bar 300 100787 Haas VS-3 2054253 Preventive Maintenance Requirements by Product Technology: Group 1: HAAS Mills and Lathes Perform the following annual maintenance / checks on each machine. An HAAS factory trained technician is required to perform this service: - Mechanical System Check machine level Verify spindle sweep - Check gear shift operation* - Check spindle lube and air blast - Check spindle orientation alignment - Check shot pin operation* - Change gearbox oil - Check backlash in X, Y, and Z-axis - Inspect drive belts - Inspect and adjust tool changer system - Inspect spindle taper condition - Inspect way covers & wipers - Check draw bar height - Inspect rigid tap encoder operation* - Check tool change operation - Clean/lubricate tool changer - Inspect counterbalance system - Inspect lines, hoses and cables - Way Lube System - Clean filters - Inspect lines and fittings - Check operation - Verify lube/pump operation - Coolant System: Remove/check pump and motor, (Inspect or Clean coolant tank and replace coolant as needed) - Air System: Replace filters, Check pressure/adjust regulator, Inspect system for leaks - Electrical System: Check voltages, Clean electrical cabinet, Inspect connections/terminals and grounds - Inspect or replace tool change relays - Replace or clean fan filter - Check limit switches/safety locks - Inspect motor brushes, clean & remove brush dust - Lathe Only: Verify turret/spindle alignment - Manual Machines: Change oil, filter and belts, Lubricate system and clean as necessary to be qualified as working property. - Adjust Gibs - Check level and alignment - Inspect general machine function Items ending with an "*" are services performed if applicable. Group2: OMAX Water Jets Perform the following annual maintenance / checks on each machine. An OMAX factory trained technician is required to perform this service: - Inspect and grease ball-screws, pulleys and fittings. - Replace all belts. - Replace all filters. - Rebuild and upgrade (when applicable) the OMAX pump, includes one Seal Rebuild Kit and - Check Valve Repair Kit, plus inspection of the bearings and plungers. - Calibrate the V pump. - Rebuild all swivels using Swivel Rebuild kits - Replace all High Pressure Tubing, Collars, Collets, Gland Nuts and Fittings. - Install the latest revision of OMAX Software. Group 3: FLOW Water Jets Perform the following annual maintenance / checks on each machine. A FLOW factory trained technician is required to perform this service: - Inspect and grease ball-screws, traction drives, pulleys and fittings. - Grease all lubrication points - Replace all belts. - Replace all filters. - Rebuild and upgrade (when applicable) the Flow pump, includes one Seal Rebuild Kit and - Check Valve Repair Kit, plus inspection of the bearings and plungers. - Calibrate the pump. - Rebuild all swivels using Swivel Rebuild kits - Inspect all High Pressure Tubing, Collars, Collets, Gland Nuts and Fittings. Group 4 - Timesaver Deburring Machines Perform the following annual maintenance / checks on each machine. A Timesaver factory trained technician is required to perform this service: - REPLACE CONVEYOR BELT As Needed Part# C30834300 (Qty 1) - REPLACE WEAR BARS ON BED as needed Part# B30837700 (Qty 2) - TRACK CONVEYOR BELT as needed - CLEAN VACUUM HOLES/CHAMBERS IN BED - TENSION AND LUBE BED LIFT CHAIN Lube: Chain Lube/Lightweight Oil - INSPECT/REPLACE GUIDE ROLLERS As Needed Part#A30188201 (Qty 2) - CHANGE GEARBOX LUBE (LIFT) Change Lube every 2,500 Hours Lube: Gear Oil - CHANGE GEARBOX LUBE (FEED) Check Level and Change Lube every 2,500 Hours Lube: Gear Oil - Check LUBE BED JACKS Lube: Multi-Purpose Grease (Grease Zerks) Fill Oil Pot (If Equipped) - LUBE ALL BEARINGS Lube: Multi-Purpose Grease - CAROUSEL: TENSION/LUBE LIFT CHAIN Check Lube: Chain Lube/Lightweight Oil - CAROUSEL: LUBE JACKS Check Lube: Lightweight Oil - CAROUSEL: TENSION/LUBE ROTATIONAL CHAIN Check Lube: Chain Lube/Lightweight Oil - CAROUSEL: CHECK ALIGNMENT as needed - CAROUSEL: CHANGE LIFT GEARBOX LUBE (IF SERVICEABLE) Check Gear Oil level as needed; Change Lube every 2,500 Hours - CAROUSEL: CHECK IDLER SPROCKET BEARINGS Perform while lubing chain as needed - CAROUSEL: Replace the following parts as necessary: a) Jack Assy (#30753400) b) Chain - SPINDLE: CHECK GEAR WEAR (REPLACE AS NECESSARY) Perform while lubing gears - SPINDLE: LUBE GEARS as needed Lube: Lithium Grease as needed - SPINDLE: LOCTITE BOLTS using Blue/Medium Hold that hold gear to shaft as needed Perform during first service/lube service - SPINDLE: Replace bearings annually Part# P80000-66-30-16 (Generic NTN#6206 Sealed Bearings) - Qty 16 Immediately order the following maintenance parts to keep on hand due in the TARDEC shop due to lead times: A) Spindle Gear (#30755900SG) - Qty 10 B) Bearings (#P80000-66-30-16; NTN#6206) - Qty 20 C) End Nut (RH#B30849000; LH#B30849001) - Qty 5 D) Hex Shaft (RH#30824900; LH#30824901) - Qty 5 [ E) Lock Nut and Washer (New Style Only) F) Part# B30838300 - Qty 8 G) Part# P80000-66-30-16 H) Part# P83130-0A-019 - Qty 1 I) Part# B30838300 - Qty 8 - CLEAN DUST COLLECTION PIPES - INSPECT ABRASIVES (REPLACE AS NEEDED) Part# B30838300 - CLEAN VACUUM HOSES - CLEAN/REPLACE VACUUM BLOWER DUST BAG (IF EQUIPPED) Interval: Shake Out (Daily); Clean (Monthly); Replace (As Needed) Recommend replacement of Part# P83130-0A-019 LUBE VACUUM BLOWER MOTOR - CHECK ALL SAFETY OPERATIONS - CHECK PINCHROLLS FOR OPERATION/WEAR/ALIGNMENT Group 5: Bystronic Laser Provide the 5-Star Extended Service plan through Bystronic for the required annual maintenance / checks on the Bystronic laser. A Bystronic factory trained technician is required to perform this service: - Unlimited Technical Phone Support from 7:30 - 18:00 CT M-F; - Unlimited Bysoft Technical Phone Support from 7:30 - 18:00 CT M-F; - Unlimited Applications Technical Phone Support from 7:30 - 18:00 ET M-F; - Bysoft Update to the next whole release number; does not apply to Bysoft 7 or later - One (1 ) Performance Inspection; - Twelve (12) Emergency Repair calls; - Warranty coverage on parts which includes freight (excluding consumables); - Laser Machine Network Support; Group 6: Emergency Service Factory trained technicians are required to perform this service This will be a sole source requirement, where a Small Business Subcontracting Plan will be required. The response date is 4 P.M. EST on 24 January 2018.