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A -- SEMICONDUCTOR LASER DIODE ARRAYS FOR THE MERCURY LASER FACILITY

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Reference-Number-FBO059-04Federal

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Lawrence Livermore National Laboratory (LLNL), managed by the University of California for the U.S. Department of Energy, is seeking industrial partners to supply semiconductor laser diode arrays for its Mercury laser facility. This innovative laser system, the first all diode-pumped inertial confinement fusion laser, requires high-power diode laser tiles capable of delivering 2.3 kW peak power per tile with a 1 ms pulse width at 10 Hz repetition, operating around 900 nm wavelength. The diode tiles consist of multiple bars mounted on silicon heatsinks with microlens arrays to optimize beam quality and alignment. LLNL emphasizes the use of a V-BASIS packaging technology for the tiles, leveraging a silicon platform mounted to a molybdenum base, which enables precise tolerances, mitigates bar distortion known as the “smile” effect, and allows for efficient assembly. The procurement process is structured in three phases, starting with LLNL providing laser diode bars to the vendor for an initial production of two tiles, followed by vendor purchases of expanded quantities in subsequent phases, scaling up to 100 tiles. Interested companies must demonstrate technical capability and readiness to commercialize the product under a licensing agreement with LLNL for the patented technology. Responses should include company details, expertise, facilities, and willingness to market the V-BASIS diode packages commercially. Submissions must be sent within 30 days of the announcement, ensuring consideration for participation in the project to support the advancement of high-power laser diode technology for fusion applications.

General Info

LLNL seeks industrial partners to supply 2.3 kW diode laser tiles using V-BASIS packaging.

Agency

N/A

NAICS

334413 - Semiconductor and Related Device Manufacturing

Place of Performance

Not specified

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NONE

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Full Description

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LAWRENCE LIVERMORE NATIONAL LABORATORYSEEKS PARTNERSHIPS WITH INDUSTRY TO SUPPLY SEMICONDUCTOR LASER DIODE ARRAYS FOR THE MERCURY LASER FACILITY The Lawrence Livermore National Laboratory (LLNL), operated by the University of California under contract with the U.S. Department of Energy (DOE), is seeking potential industrial partners and participants who are interested in, and capable of, supplying laser diode arrays in support of the Mercury laser project now underway at LLNL. The Mercury laser will be the first all diode-pumped inertial confinement fusion laser and will produce 100 Joules/pulse with an emission wavelength of ~ 1 - m. The current 23-bar LLNL arrays or - tiles used on the system operate at an peak power of 2.3 kW at 10 Hz with an emission wavelength of 900 nm and 1ms long pulses. The tile consists of bars mounted on a silicon heatsink with microlens conditioning to reduce the divergence of the fast axis to 10 mrad. A primary objective is to produce high-power laser diode tiles in low cost packaging with LLNL supplying some of the bars for the laser diode arrays. For compatibility with our existing hardware, it is strongly recommended that the vendor deploy a technology resembling our V-BASIS package based on a silicon mounting platform mounted to a molybdenum base, fitted with a microlens array and the appropriate electrical connectors. The use of the silicon mounting platform can result in a more efficient assembly process while maintaining very precise tolerances. The LLNL technology permits the mounting of the diode lens in one operation instead of individually. In addition, the precise tolerances of the etched silicon mounting platform prevents distortions from the - smile problem, which results from the edge roll of the diode bar, and assure precise bar-to-bar alignment. The ultimate choice of vendor will be based on competitive bids, and the vendor's willingness to commercialize this product in the marketplace. Such commercialization would require the negotiation of a license from LLNL to permit the commercial production and sale of the LLNL patented technology incorporated into the V-BASIS package. Notice from Table 2 that the campaign is divided into three phases. Table I. Technical specifications for the laser diode tiles Item # Tile Description Tile Specification 1.1 nominal peak power 2.3 kW (at start of pulse)100 Wpeak/bar average over tile 1.2 operating pulse width 1 ms 1.3 pulse repetition rate 10 Hz 1.4 power droop <5% over 1 ms 1.5 burn-in 106 shots 1.6 lifetime (20% current rise @ constant power) 108 shots 1.7 divergence after microlens 10 x 110 mrad FWHM 1.8 diode tile size 4 x 1 cm 1.9 Ensemble divergence of 6x6 array of tiles 15 mrad x 120 mrad Table 2. Technical specifications for the laser diode bars Item # Bar Description Bar Specification 2.1 nominal peak power 110 W (at start of pulse) 2.2 diode center wavelength (assuming no chirp) 900 nm - 3 nm @ room temperature 2.3 ensemble bandwidth of diodes (assuming no chirp) 4 nm FWHM 2.4 polarization TE (>90%) 2.5 pulse width 1 ms 2.6 pulse repetition rate 10 Hz 2.7 diode bar length 1 cm 2.8 lifetime (20% current rise @ constant power) 108 shots @ 115 W/bar unlensed 2.9 first phase (2 tiles) Livermore to provide bars to vendor 2.10 second phase (10 tiles) Vendor to purchase 230 bars 2.11 third phase (100 tiles ) Vendor to purchase 2300 bars Companies interested in supplying laser diode tiles to LLNL should provide a written statement of interest, which includes the following: 1. Company name and address. 2. The name, address, and telephone number of a point of contact. 3. A description of corporate expertise, facilities, relevant technical capabilities, and specific interest in partnering to develop and supply diode tiles. 4. Indicate whether your company would consider selling the V-BASIS diode packages commercially under a license agreement with LLNL. Written responses should be directed to: Lawrence Livermore National Laboratory Industrial Partnerships and Commercialization P.O. Box 808, L-795 Livermore, CA 94551-0808 Attention: FBO59-04 Please provide your written statement within thirty (30) days from the date this announcement is published to ensure consideration of your interest.

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