ASR-8 1618 to 1625 Conversion Kit
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The Federal Aviation Administration is procuring seventeen 1618 to 1625 Conversion Kits to upgrade existing Airport Surveillance Radar (ASR-8) rotary joints from the older Model 1618 configuration to the Model 1625 configuration, which is required for compatibility with the Mode Select Beacon System and the upcoming Radar System Replacement program. This modification is critical to ensure uninterrupted radar operations at ASR-8 sites currently equipped with the ATCBI-5 secondary system, as without the conversion, the radar units cannot function within the new RSR architecture. The conversion kits are provided exclusively by Frontgrade, the original equipment manufacturer, which holds proprietary rights and sole-source approval for the majority of components in the kit. Alternative sources are not viable, as diverting existing spare components would compromise maintenance capabilities and risk operational failures across the National Airspace System. The procurement is justified under single-source authority due to Frontgrade’s irreplaceable role as the original designer and long-term supplier of these rotary joints, with no commercial off-the-shelf alternatives meeting the technical and operational requirements. A market analysis confirmed that Frontgrade’s solution is the only one approved for use in the National Airspace System and aligns with the RSR program’s goals of system interoperability and obsolescence mitigation. The kits are necessary to avoid delays in RSR implementation and prevent service disruptions. The acquisition is being processed under solicitation number 6973GH-26-J-ASR8, with the contract managed by the Department of Transportation’s Franchise Acquisition Services office in Oklahoma City, and Jason Perry serves as the primary point of contact for the effort.
General Info
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NAICS
Place of Performance
OK, USASet-Aside
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Full Description
SINGLE SOURCE JUSTIFICATION FOR PRODUCTS, SERVICES AND CONSTRUCTION
1. Title of Procurement
Procurement of ASR-8 1618 to 1625 Conversion Kit
2. Nature of Procurement Action
The Federal Aviation Administration (FAA) has identified a requirement to convert existing Airport Surveillance Radar (ASR-8) rotary joints from the Model 1618 configuration, designed for use with the Air Traffic Control Beacon Interrogator (ATCBI-5), to the Model 1625 configuration used with the Mode Select Beacon System (Mode-S). This effort supports the Brand-New Air Traffic Control System (BNATCS) under the Radar System Replacement (RSR) Program. Most ASR-8 sites currently employ the Model 1618 rotary joint; however, this configuration is not compatible with the RSR system that will replace the ASR-8 and ATCBI-5 systems. To ensure compatibility with the RSR architecture, the FAA has determined that existing Model 1618 rotary joints must be converted to the Model 1625 configuration utilized by ASR-8 and Mode-S systems. Frontgrade, the Original Equipment Manufacturer (OEM), has developed a conversion kit to accomplish this modification.
3. Description of Supplies/Services
The FAA proposes acquiring seventeen 1618 to1625 Conversion Kits to convert existing rotary joints and prevent any delays or loss of critical functions essential to the Radar System Replacement (RSR) Program. These kits are required for RSR to be completed at ASR-8 sites with an ATCBI-5 Secondary System. Without the converted joint, the radar cannot operate or be placed into service following RSR installation.
4. Authority
Authority for single source procurement is provided by AMS policy section 3.2.2.4.
5. Market Analysis
During RSR development, commercial off-the-shelf (COTS) solutions were evaluated for use across the ASR-8 and ASR-9 platforms to reduce sustainment complexity through common baseline management and address obsolescence concerns. Frontgrade’s 1618-to-1625 Conversion Kit was determined to be the solution that best met both current operational needs and Radar System Replacement (RSR) requirements. Consequently, the kit was approved for use within the National Airspace System (NAS).
Frontgrade has also been the historical supplier of individual rotary joint components throughout the system's service life.
6. Rationale Supporting Use of a Single Source
Frontgrade is the OEM for both the Model 1618 and Model 1625 rotary joints and is the proprietary owner and sole approved source for more than half of the components required for the conversion kit. The only alternative source for these components is operational stock currently reserved for the repair of existing Model 1625 rotary joints. Diverting these assets would degrade the FAA Logistics Center’s repair capability, reduce rotary joint availability, increase lead times, and elevate the risk of equipment shortages and potential NAS service impacts.
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