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High Temp Semiconductor Transistors for Hot DoW Environments and Electronic Warfare

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DAF26BZ05-DV030SBIR / STTR

Contract Overview

Solicitation details, issuing organization, response deadlines, documents, and interested companies for this government contract opportunity.

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The United States Air Force is seeking advanced high-temperature semiconductor transistor technologies capable of reliable operation at or above 500°C to meet urgent needs in deep warfare environments and electronic warfare applications. Current commercial electronics are limited to below 250°C with minimal transistor density and degraded performance under extreme heat, making them unsuitable for next-generation military platforms that generate and endure intense thermal loads. Proposed solutions must deliver circuit and device innovations that integrate 100 to 1,000 transistor building blocks with a clear path toward scalable integrated circuits of 5,000 to 100,000 transistors, operating at a minimum frequency of 1 MHz with a target of 10 MHz or higher at extreme temperatures. Preference is given to efforts that prioritize electronic warfare applications while developing technologies adaptable to a broad range of high-temperature defense systems. Proposals must include comprehensive development across circuit design, semiconductor device fabrication, and rigorous characterization under thermal stress, with a strong emphasis on failure analysis using structural, chemical, and electrical methods such as cross-sectional SEM and in-situ temperature-soak testing. Complementary transistor topologies enabling CMOS-like circuit design are strongly favored to ensure industry-standard robustness and scalability. The project begins at a Technology Readiness Level of 3, representing demonstrated proof-of-concept, and must advance to TRL 5 by the end of Phase II, validated through actual testing at 500°C or higher. This opportunity is a Small Business Innovation Research set-aside, open only to small businesses with fewer than 500 employees, with proposals due by August 26, 2026.

General Info

Develop high-temperature transistors for 500°C+ operation, 1 MHz–10 MHz, scalable to 100K transistors for electronic warfare.

Agency

Department of Defense → United States Air ForceView Agency

NAICS

334413 - Semiconductor and Related Device ManufacturingView NAICS

Place of Performance

Not specified

Set-Aside

SBA

Documents

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Timeline

PhaseSolicitation
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Organization & Contact Information

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AgencyDepartment of Defense → United States Air Force
ContactsNo contacts available
OfficeUS
Organization / Agency
Department of Defense → United States Air Force
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Office AddressUS
ContactsNo contact information available

Full Description

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The United States Air Force seeks the development of high-temperature semiconductor transistor solutions to enable electronics operation in high temperature DoW environments and improved performance in electronic warfare (EW) applications. With the continued evolution of advanced military systems operating under increasing heat loads, including those from the environment and those generated as waste-heat inside platforms, there is an increasing need for semiconductors that can function reliably at extreme temperatures. Today's commercial-off-the-shelf electronics cannot operate at temperatures more than 250°C with limited transistor count and performance, falling short of this new DoW electronics need. To bridge this technology gap, this topic solicits high temperature semiconductor electronics device and circuit solutions which can operate at temperatures at or above 500°C to address these DoW high temperature environment and electronic warfare needs. Proposed efforts must have already identified a clear DoW hot environment and/or Electronic Warfare application with a credible path to transition into the microelectronics defense industrial base. Preference will be given to solutions that have identified and target transition to an electronic warfare application while using an underlying device and circuit technology which can be adapted to a broad set of DoW high temperature electronics needs. Based on that identified application, proposed efforts should include circuit design, semiconductor device design, device fabrication, and device characterization in order to develop this technology and demonstrate its performance. Circuit design must be used to derive device performance metrics, based on 100-1,000 transistor count circuit building blocks for a future 5,000 – 100,000 transistor count integrated circuits appropriate for transition to the identified application. The desired operating temperature is at or above 500°C and operating frequency at temperature is minimum 1MHz, Target 10MHz, higher is desired. The device portion of proposed efforts should design, develop, and experimentally demonstrate transistors consistent with performance metrics determined from the circuit design effort. Solutions which can realize complementary transistor circuit topologies (meaning two types of transistors with threshold voltages of opposite polarity and carrier type) to support best-industry-practice circuit design approaches are preferred. Device failure analysis though structural, chemical, and electrical characterization methods, such as cross-sectional SEM imaging, spatially resolved energy dispersive X-ray spectroscopy, and temperature-soak in-situ electrical tests, are desired to improve transistor designs towards the circuit metrics and derived device metrics. These particular techniques are only examples, not requirements, and specific appropriate techniques should be included and justified in the proposal to support the required failure analysis. Consistent with the description above, the anticipated Technology Readiness Level (TRL) of the proposed semiconductor device and circuit solutions at the start of the project is TRL 3, denoting that analytical and experimental critical function and/or proof-of-concept has been demonstrated in past work. By the end of Phase II, the anticipated TRL is 5, component validation in a relevant environment, achieved though high temperature semiconductor device testing at or above 500°C in this context.

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Cost-Effective Composite Joints with Tailorable Performance and Geometry
Solicitation # DAF26BZ05-NV029
The U.S. Air Force is seeking innovative manufacturing approaches to overcome current limitations in composite pi-joint technology by developing scalable, cost-effective solutions that balance geometric flexibility with superior mechanical performance. Current options—back-to-back “L” joints and 3D woven pi-joints—are constrained by tradeoffs between design adaptability and structural integrity, with both suffering from high costs and limited scalability that hinder deployment on next-generation Autonomous Collaborative Platforms and advanced weapons systems. This effort aims to revolutionize composite joint fabrication by introducing novel carbon fiber architectures and streamlined processes capable of producing lightweight, durable, high-performance connections tailored to specific mission needs, enabling mass production of affordable, high-capability airframes that support tactical air dominance and long-range strike objectives. The project begins at TRL 2 with fundamental research into fiber configurations and manufacturing pathways, progressing to TRL 6 by Phase II through validated prototypes tested in operationally relevant conditions. Phase I focuses on benchmarking existing solutions, designing and fabricating initial pi-joint test articles with new fiber layouts, establishing a preliminary process flow for converting dry preforms into thermoplastic or thermoset composites, and delivering a technical feasibility report outlining geometries, materials, and projected costs. Phase II expands this work by refining fiber architectures to widen performance envelopes, scaling preform manufacturing with advanced resin impregnation, fabricating prototype joints for diverse operational scenarios including ACP airframes, and validating their mechanical performance through standardized testing. Deliverables include optimized prototypes, detailed tow path diagrams and material specifications, mechanical test data showing failure envelopes under varied loading, comprehensive manufacturing documentation, and cost models for both low-rate initial production and high-volume surge manufacturing. The initiative is structured as a Small Business Set-Aside under SBIR/STTR guidelines, targeting innovations that elevate the Air Force’s ability to produce advanced composite structures at scale while driving down costs and accelerating the fielding of technologically superior autonomous air systems.
Research and Development in the Physical, Engineering, and Life Sciences (except Nanotechnology and Biotechnology)

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NAICS: 541715
New
SBIR / STTR
Real Time Enhanced Fine Tracking in Directed Energy Applications
Solicitation # DAF26TZ05-NV005
The contract seeks the development of a real-time 3D imaging and tracking system to enhance fine tracking capabilities in directed energy applications, specifically addressing the limitations of traditional 2D imagery when detecting and tracking low-flying, non-cooperative targets such as drones against cluttered backgrounds. Current 2D tracking methods rely on correlation-based techniques that require accurate target templates and are vulnerable to occlusion, scintillation, and speckle noise, making them ineffective under atmospheric turbulence and varying lighting conditions. The solution leverages 3D coherent imaging using digital holography to generate complex-valued 2.5D images that capture both amplitude and phase information, providing accurate range data that is inherently robust to atmospheric disturbances. This enables superior pose estimation and aimpoint maintenance, which are critical for fine tracking loops requiring operation above 1 kHz with narrow fields of view. The system must integrate active coherent or partially coherent illumination to ensure performance in both day and night conditions while mitigating non-uniform illumination and speckle artifacts through advanced illumination designs. The effort is divided into two phases: Phase I focuses on system analysis, selection of a suitable 3D imaging modality, development of corresponding algorithms for image restoration and real-time tracking, and creation of a concept for integrated hardware with emphasis on computational latency and throughput to meet closed-loop requirements. Phase II transitions to the prototype implementation, integrating the algorithms onto high-speed processors and demonstrating the system in a controlled laboratory or outdoor environment with real-time closed-loop aimpoint correction. The project prioritizes computationally efficient processing pipelines that combine physics-based modeling with machine learning for anisoplanatic distortion correction and aims to deliver both software capable of extracting enhanced 3D target data and a functional hardware prototype that proves real-time operational viability. The effort is targeted toward small businesses under a total small business set-aside and requires full alignment with the demanding environmental and temporal constraints of directed energy weapon systems.
Research and Development in the Physical, Engineering, and Life Sciences (except Nanotechnology and Biotechnology)

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NAICS: 541715
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SBIR / STTR
Ultra-Sensitive Quantum Telemetry Receiver
Solicitation # DAF26BZ05-NV028
The Department of Defense, through the United States Air Force, seeks to revolutionize telemetry capabilities by developing an ultra-sensitive quantum telemetry receiver based on Rydberg atomic sensor technology, addressing critical spectrum constraints imposed by commercial spectrum auctions and congested operational environments. Traditional telemetry systems are hampered by limited bandwidth, poor signal sensitivity, and inflexibility in contested electromagnetic conditions, prompting the need for a paradigm shift. This initiative leverages quantum sensing to exploit underutilized portions of the electromagnetic spectrum, eliminating reliance on licensed bands while dramatically improving signal-to-noise ratio, operational bandwidth, and environmental adaptability. The goal is a prototype system that surpasses classical receivers in performance and enables cost-effective, incremental upgrades to existing infrastructure without requiring full-scale replacements, thereby preserving legacy investments. The project follows the SBIR Phase I and II structure, starting with foundational research to define key performance parameters and evaluate Rydberg sensor feasibility through modeling and preliminary lab validation, with deliverables including technical reports and design concepts. Phase II advances to the fabrication and rigorous testing of a fully integrated prototype under realistic, high-congestion conditions, culminating in end-to-end demonstrations within an ABMS-compatible architecture to ensure interoperability with Joint All-Domain Command and Control systems. Success requires not only technical validation but also the establishment of transition pathways with Air Force stakeholders to enable future production and fielding. This effort aligns with DoD modernization priorities, targeting a technological leap from TRL 2 to TRL 6 by developing a resilient, scalable quantum receiver that enhances mission-critical telemetry in contested environments while reducing long-term costs associated with spectrum leasing and system overhauls.
Research and Development in the Physical, Engineering, and Life Sciences (except Nanotechnology and Biotechnology)

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NAICS: 541715
New
SBIR / STTR
Automated Lethality
Solicitation # DAF26BZ05-NV026
The contract seeks to develop an automated lethality software stack capable of embedding advanced weaponeering capabilities into compact hardware systems. The solution must autonomously generate target models from visual inputs such as imagery, identifying structural types, layouts, and member dimensions without manual intervention. Building on this, the software will calculate probability of kill and determine optimal engagement scenarios with high speed and precision, leveraging automation for target modeling, lethality assessment, and uncertainty quantification. The entire system must operate with a minimal footprint to enable seamless integration into embedded platforms, ensuring real-time decision-making in tactical environments. This initiative is a Small Business Set-Aside under the SBIR/STTR mandate, restricted to entities with fewer than 500 employees, and is sponsored by the United States Air Force through the Department of Defense. The solicitation, identified as DAF26BZ05-NV026, was posted on August 5, 2026, with a response deadline of August 26, 2026. While no specific performance location or point of contact is listed, the project is focused on delivering a fully autonomous, hardware-compatible software solution that transforms traditional lethality simulation into a rapid, data-driven, and embedded capability for next-generation defense systems.
Research and Development in the Physical, Engineering, and Life Sciences (except Nanotechnology and Biotechnology)

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