In-Situ Process Monitoring and Data Acquisition

This contract seeks to implement real-time in-situ monitoring during laser powder bed fusion (LPBF) additive manufacturing builds to capture critical process variables including melt pool dynamics, thermal gradients, and early signs of defect formation. The goal is to generate structured, high-fidelity data outputs that enable precise process control and quality assurance, directly supporting the advancement of reliable metal additive manufacturing for aerospace applications. The work must deliver actionable insights derived from continuous sensor data acquisition synchronized with the build process. The opportunity is listed as a subcontract under NAICS code 541715, indicating it pertains to research and development in physical, engineering, and life sciences. It is issued by the NASA Shared Services Center on behalf of the National Aeronautics and Space Administration, with a response deadline of July 31, 2026, at 3:00 PM Eastern Time. While no specific location for performance is provided, the work is expected to support NASA’s mission-critical goals in advanced manufacturing, with an emphasis on enhancing process repeatability and reducing post-build inspection needs through real-time diagnostics.