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Process development for APSM sets of overlay wafers

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Federal

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This project, titled Process development for APSM sets of overlay wafers, is a forecast initiative managed by the Department of Commerce under the Office of the Director. Based in Gaithersburg, Maryland, the effort focuses on advancing integrated circuit production by improving the measurement of 3D size, shape, and placement of structures. The goal is to replace current arbitrary methods with a scientific foundation for SEM dimensional metrology and overlay measurements, addressing existing challenges related to complex 3D structures, material variety, and low signal intensities. The initiative aims to meet current and future IRDS requirements by optimizing overlay pattern design, data acquisition, and image analysis. This will be achieved through the integration of artificial intelligence, physics-based simulation, and advanced modeling. The project is categorized under NAICS code 334413 and is coordinated through the Department of Commerce's procurement channels.

General Info

Commerce project improving 3D integrated circuit metrology using AI and physics-based simulation.

NAICS

334413 - Semiconductor and Related Device Manufacturing

Place of Performance

GAITHERSBURG, MD

Set-Aside

NONE

Documents

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Timeline

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Organization & Contact Information

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AgencyDepartment Of Commerce → Office of the Director
Contacts1 person available
OfficeN/A
Office AddressN/A
Contacts
NATHALI MEDINA

Full Description

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IC production relies on measurements of the 3D size, shape, and placement of structures with atomic-level precision and repeatability. As the IRDS identified, SEM overlay measurements are already problematic due to complex 3D structures, material variety, and low signal intensities. This project will create a sound scientific foundation and comprehensive solutions for overlay and any SEM dimensional metrology superior to currently used arbitrary methods. This will allow the design of overlay patterns, acquisition, and image analysis to be optimized entirely through artificial intelligence, physics-based simulation, and modeling and meet IRDS requirements now and in the future.

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