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Manufacturing of Heavy-Duty Dunnage Bars

Active
Federal

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This small business set-aside subcontract with the Department of Transportation involves the manufacture of approximately 1,000 heavy-duty dunnage bars for the Volpe National Transportation System Center. The selected contractor is responsible for fabricating structural bars according to specific drawings, performing Finite Element Analysis, and conducting a rigorous suite of tests, including dimensional, NDT, tensile, fatigue, and functional load evaluations. Final deliverables include the completed bars and comprehensive analysis reports. To qualify, the contractor must possess high-strength metal fabrication equipment and FEA software, while maintaining critical certifications including ISO 9001, AS9100, AWS welding qualifications, and NADCAP accreditation. The work will be performed in Cambridge, Massachusetts, under NAICS code 332312. Responses for this opportunity are due by October 23, 2026.

General Info

DOT subcontract for 1,000 heavy-duty dunnage bars; requires metal fabrication and FEA software.

NAICS

332312 - Fabricated Structural Metal Manufacturing

Place of Performance

Cambridge, MA, 02142, USA

Set-Aside

SBA

Documents

This scope was carved out of 6913G627RFI100.

The full solicitation package (1 document), including the RFP, is on the prime solicitation, not on this scope.

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Dunnage Bar Manufacturing

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Organization & Contact Information

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AgencyDepartment Of Transportation → 6913G6 Volpe National Transportation System Cntr
ContactsNo contacts available
OfficeN/A
Office AddressN/A
ContactsNo contact information available

Full Description

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Manufactures approximately 1,000 dunnage bars for the Department of Transportation. Fabricates structural bars based on drawings, performs Finite Element Analysis (FEA), and executes dimensional, NDT, tensile, fatigue, and functional load tests. Requires high-strength metal fabrication equipment and FEA software. Must hold ISO 9001, AS9100, AWS welding qualifications, and NADCAP accreditation. Delivers completed bars and analysis reports.

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Solicitation # 6913G627RFI100
The Department of Transportation, through the Volpe National Transportation System Center, has issued a sources-sought Request for Information (RFI) under solicitation number 6913G627RFI100 for the manufacturing of approximately 1,000 dunnage bars modeled after the EVANS DF-1 loader crossbar. This effort is intended for market research and budgetary planning to determine the availability of capable business sources before a formal Request for Proposal is issued. The project requires a comprehensive manufacturing process including 3D scanning of sample parts, casting, machining, welding, and the assembly of 8-gauge steel Z-bars and oak wood components. Finished castings must be zinc plated or treated with commercial-grade black oxide. The dunnage bars must meet specific performance standards, including a uniformly distributed vertical load of 4,000 lbs, a concentrated center span load of 2,000 lbs, and a horizontal longitudinal restraint load of 4,000 lbs. This opportunity is designated as a Total Small Business Set Aside. Interested vendors must submit a Statement of Capabilities not exceeding 10 pages in PDF format to Andrew Josephs by October 23, 2026. Submissions should detail technical strategies, production capacity, lead times, rough order of magnitude costs, and relevant certifications such as ISO 9001, AS9100, or NADCAP.
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