TECHNOLOGY TRANSFER OPPORTUNITY: Carbon Fiber Sleeve Tempers Battery Thermal Runaway (MSC-TOPS-119)
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NASA is offering a license opportunity for a carbon fiber reinforced polymer sleeve developed at Johnson Space Center to mitigate thermal runaway in lithium-ion battery cells, specifically the widely used 18650 format. The sleeve is designed to contain a thermal runaway event within a single cell, preventing catastrophic propagation across battery packs and reducing risks of fire in applications ranging from consumer electronics to electric vehicles. The technology, which boasts a technology readiness level of 6, offers key advantages including reduced mass, lower cost, non-conductivity, and compatibility with existing manufacturing processes, making it a superior solution compared to prior containment methods. No NASA funding accompanies this license, and rights may be granted as exclusive or nonexclusive, potentially with defined fields of use. Interested parties must submit applications via NASA’s ATLAS system before the response deadline of August 10, 2027, and inquiries should be directed to the Technology Transfer Program. This notice serves only to gauge market interest and does not lead to procurement or federal funding.
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NASA’s Technology Transfer Program solicits inquiries from companies interested in obtaining license rights to commercialize, manufacture and market the following technology. License rights may be issued on an exclusive or nonexclusive basis and may include specific fields of use. NASA provides no funding in conjunction with these potential licenses.
THE TECHNOLOGY:
Innovators at NASA Johnson Space Center have developed a carbon fiber reinforced polymer (CFRP) sleeve, that, when fitted over a cylindrical lithium-ion battery cell, can prevent cell-to-cell propagation by containing a thermal runaway (TR) event to the originating cell. TR is caused by a battery cell short-circuiting and its inability to contain the resulting increase in pressure and temperature, which may lead to a sidewall rupture (SWR). Space flight and other industrial batteries frequently utilize multiple cells, such as the 18650, that are assembled into modules or battery packs and provide power to a variety of applications. A TR event can propagate to all the cells in a battery pack, escalating into a fire that can be catastrophic. Use of CFRP sleeves for Li-ion cells provides multiple advantages over previous containment designs: increased hazard safety, lower mass, reduced cost, lack of conductivity, and manufacture with readily available materials. Hundreds of billions of 18650 battery cells are made globally and are the most common single cell format. They are used in commercially available products such as power tools, laptops, cameras, e-bikes, and electric cars. This thermal runaway propagation resistant technology has a technology readiness level (TRL) of 6 (System/sub-system model or prototype demonstration in an operational environment) and is now available for patent licensing.
To express interest in this opportunity, please submit a license application through NASA’s Automated Technology Licensing Application System (ATLAS) by visiting https://technology.nasa.gov/patent/MSC-TOPS-119
If you have any questions, please e-mail NASA’s Technology Transfer Program at Agency-Patent-Licensing@mail.nasa.gov with the title of this Technology Transfer Opportunity as listed in this SAM.gov notice and your preferred contact information. For more information about licensing other NASA-developed technologies, please visit the NASA Technology Transfer Portal at https://technology.nasa.gov/
These responses are provided to members of NASA’s Technology Transfer Program for the purpose of promoting public awareness of NASA-developed technology products, and conducting preliminary market research to determine public interest in and potential for future licensing opportunities. No follow-on procurement is expected to result from responses to this Notice.
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