This Solicitation opportunity from Department Of Defense was posted on April 2, 2026. The submission period has ended. Browse the details below for market research, or find similar active opportunities.
Carbon Crunch
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The Carbon Crunch contract seeks to advance the production capabilities of hypersonic aeroshells made from carbon-carbon composites by developing faster, more scalable manufacturing methods. The program aims to deliver an end-to-end process encompassing raw materials to near-net-shape densification that can achieve high-quality outputs while significantly increasing throughput and reducing production cycle times. This effort is focused on enabling rapid design iterations and cost-effective manufacturing to support hypersonic technology programs. Awardees will be required to demonstrate substantial improvements in manufacturing speed and scalability, with the goal of achieving orders-of-magnitude gains in production rates at reasonable costs. Successful development and validation of these innovative composite manufacturing techniques will facilitate the transition of this technology into established hypersonic programs. The contract, issued by the Defense Advanced Research Projects Agency under solicitation DARPA-PS-26-15, emphasizes rapid delivery of material solutions to meet the evolving needs of Department of Defense hypersonic initiatives.
General Info
Agency
NAICS
Place of Performance
VASet-Aside
Timeline
Submission Closed
Organization & Contact Information
Full Description
Please contact the Carbon Crunch email for CUI Amendment 0002. The unclass version of Amendment 0002 has now been posted. Please note, amendment 0002 is only relevant to companies that have been selected to submit a written proposal.
Carbon Crunch aims to enable scalable, fast, and agile production of hypersonic aeroshells. The program will focus on accelerating carbon-carbon (C-C) hypersonic aeroshell production by developing and applying cutting-edge composite manufacturing methods that are inherently faster and more scalable. Performers will be asked to demonstrate an end-to-end manufacturing process (from raw materials to near-net-shape densification) that demonstrates high quality, rapid production, and quick design-cycle turnaround. Once the process demonstrates reasonable cost and orders-of-magnitude improvement in throughput, the technology can be transitioned to hypersonic programs of record.
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