High-Voltage SHV Cable Assembly Manufacturing

The contract requires the manufacture and rigorous testing of custom high-voltage SHV cable assemblies rated for a minimum of 10kVdc to support the DUNE VD Warm Bias project, demanding precise assembly techniques and strict adherence to quality control protocols. All components must meet or exceed government standards for performance, safety, and durability under operational conditions, ensuring reliability in high-energy physics environments. The work involves end-to-end production, from sourcing certified materials to final inspection and documentation, with an emphasis on traceability and compliance throughout the manufacturing lifecycle. Performance is required at Upton, NY, with a response deadline of August 17, 2026, and the solicitation was posted on August 1, 2026, under a subcontract classification. The North American Industry Classification System code 335929 applies, indicating this effort falls within the category of other electrical equipment and component manufacturing. The contracting entity is Brookhaven National Laboratory, operating as a Department of Energy contractor, and all deliverables must align with DOE requirements for federal projects. Full compliance with applicable regulations and verification of technical specifications are mandatory for successful bid submission and contract award.